Facility Profile · Maharashtra

Miraj, Maharashtra

Providing high-volume automotive and industrial solutions. Distance: 250 Kms From Pune, MH

Correct Address Info

Mahabal Metals Pvt Ltd., Plot A5/1 & 2, MIDC Miraj Block, Miraj- 416410.(Maharashtra), India.

Quality Certifications

IATF 16949:2016

ISO 9001:2015

ISO 14001:2015

Capacity Metrics

Foundries:5 Ferrous (Plants 1, 2, 3, 5, 6) + 1 No-Bake (Plant 7)

Aluminium Foundries:1 Facility (No-Bake, GDC, LPDC, Counter Pressure)

Machine Shops:6 Units (Mahabal Metals, Ring Gear, Mahabal Auto-1, Old Ford, Mahabal Auto-2, Pragati)

Melting Capacity:Ferrous: 11,600 MT/Mo, Aluminium: 330 MT/Mo

Technical Capabilities

Detailed view of machinery and molding systems.

Ferrous Casting Lines

Plant 1 (Tokyu Flaskless): Box 600mm x 700mm, Mould rate: 100 Nos/hr, Melting: Induction, Capacity: 2,000 MT/Month

Plant 2 (Sinto Flaskless): Box 450mm x 550mm, Mould rate: 120 Nos/hr, Melting: Induction, Capacity: 1,000 MT/Month

Plant 3 (Disa Flex): Box 800mm x 900mm, Mould rate: 100 Nos/hr, Melting: Induction, Capacity: 4,500 MT/Month

Plant 5 (Sinto Flaskless): Box 600mm x 700mm, Mould rate: 170 Nos/hr, Melting: Induction, Capacity: 3,500 MT/Month

Plant 6 (Savelli Multi-Piston): Box 700mm x 1000mm, Mould rate: 20 Nos/hr, Melting: Induction, Capacity: 600 MT/Month

Plant 7 (No-Bake Continuous): Melting: Induction, Capacity: 600 MT/Month

Aluminium Casting Facilities

Miraj Aluminium Foundry: No-Bake (Small Castings - 550mm x 350mm, Big Castings - 1530mm x 550mm), Gravity Die Casting (3 machines - 850mm x 600mm), Low-Pressure Die Casting (1 machine - 1500mm x 550mm). Capacity: 80 MT/Month

Miraj Expansion: Gravity Die Casting (10 machines), Low-Pressure Die Casting (2 machines), Counter Pressure Casting (1 machine). Capacity: 250 MT/Month

Machine Shop Operations

Mahabal Metals (Miraj): Heavy CNC machining, roughing, and finishing operations

Ring Gear Unit (Miraj): Specializes in flywheel ring gears and drive plates manufacturing

Mahabal Auto-1 & Auto-2 (Miraj): Multi-axis machining centers for passenger and commercial vehicle castings

Old Ford Unit (Miraj): Legacy high-tolerance parts manufacturing

Pragati Unit (Miraj): Prototyping, quality tooling, and special assembly setups

Sustainability & R&D Hub

R&D Division: 1 dedicated research, tool development, and CAD/CAM simulation center (using Unigraphics NX, SolidWorks, and ADSTEFAN Japan)

Renewable Power: Fed by the group's solar and wind generation assets, producing 20 Million Units of green power annually (covering 50% of group requirement)

Environmental: Tree plantation drives with 600+ trees planted locally in Miraj industrial areas

Location Milestones

Key historical developments at this plant.

1993

Mahabal Auto, Miraj established

1998

Commissioned Foundry Plant 1 & M/C Shop

2005

Commissioned Foundry Plant 2 (SINTO)

2010

Commissioned Foundry Plant 3 (DISA) & M/C Shop

2016

Established AL Foundry - No Bake & GDC Plant

2021

Commissioned Ring Gear Mfg. Unit

2023

Commissioned Foundry Plant 5 (SINTO), Foundry Plant 6 & 7

2024

Expanded Aluminium Foundry capacity

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IATF 16949 zertifiziert